OMTEC
2008
4th Annual
Orthopaedic Manufacturing
& Technology Exposition and Conference
June
18-19, 2008 Rosemont, Illinois |
| |
| General
SessionManufacturing Atomic
Oxygen Removal of Organic Contamination from the Surfaces of Orthopaedic Implants Wednesday,
June 20th 11:00-11:55 AM
Bruce
Banks, NASA Glenn
Research Center
Michael
Banks, M.D., Orthowest, Ltd.
Eric
Banks, Ph.D., NASA Glenn Research Center
Generation
of atomic oxygen in space and on Earth
Atomic oxygen interactions with materials
Atomic oxygen effects on cells, organic contamination and endotoxins
Biological processes and patient implications of endotoxins contamination on orthopaedic
implants
Studies of endotoxins removal from orthopaedic surfaces
Techniques for atomic oxygen generation
Manufacturing processes for atomic oxygen removal of biologically active contaminants
from surfaces of implants
Techniques atomic oxygen cleaning validation
FDA
regulation Bruce
Banks is a senior scientist at the NASA Glenn Research Center. During his 40 years
at NASA he has lead research activities in electric propulsion technology, thin
film coatings, surface texturing processes, atomic oxygen interactions and space
environmental effects. His efforts have resulted in 57 space flight experiments
or functional applications of technology developed by his research team. He has
authored 178 technical publications and 35 patents. He is the most patented researcher
in the history of the NASA Glenn Research Center. Michael
Banks, M.D., is a Board-Certified orthopaedic surgeon practicing in Cleveland,
OH. During his training at Case Western Reserve University, he was the Fred A.
and Alice Lennon Research Fellow, studying the cellular mechanisms of orthopaedic
implant loosening. He also participated as a fellow in Arthritis Surgery and Joint
Reconstruction as Johns Hopkins University. Dr.
Eric Banks is a member of the Healthcare and Life Science executive team with
specific focus in the area of information based medicine. Specifically, Dr. Banks
leads a sales organization that delivers infrastructure solutions for healthcare
with specific focus on wireless and mobility healthcare technology solutions to
develop integrated communication systems that are critical to enabling connectivity
for healthcare services and applications. Prior to joining the business world,
Dr. Banks received a Ph.D. in physiology/biophysics from Case Western Reserve
University where he studied human keratinocyte differentiation using both in vitro
and in vivo model systems. |
General
SessionManufacturing The
Future of Additive Fabrication and Rapid Manufacturing A Global Update Wednesday,
June 20th 1:30-2:15 PM Terry
Wohlers, President,
Wohlers
Associates, Inc.
New
developments and trends
Benefits
and limitations
Emerging
business opportunities
Rapid
manufacturing
Applications
in the medical industry
Research
and development
Where
it's all headed Industry
consultant and author Terry Wohlers founded Wohlers Associates, Inc., an independent
consulting firm, 20 years ago. Through this company, Terry has provided consulting
assistance to more than 140 organizations in 19 countries. He has authored 300
books, articles, and technical papers on engineering and manufacturing automation. Terry
has been quoted in BusinessWeek, The Economist, FORTUNE, Forbes, Scientific American,
The Wall Street Journal, and countless domestic and foreign magazines, journals,
and newspapers. He has given more than 40 keynote presentations on five continents
in cities ranging from Frankfurt and Cape Town to Beijing and Tokyo. Wohlers
Report 2007
An in-depth worldwide progress report on the rapid prototyping and manufacturing
state of the industry. ReviewsTrendsAnalysisCommentary |
General
SessionManufacturing Additive
Metal Rapid Manufacturing Technologies in Orthopaedics Wednesday,
June 20th 2:15-2:55 PM Andrew
M. Christensen, President,
Medical
Modeling LLC This
session will describe commercially available direct metal technologies, particularly
EBM, and their application for production of titanium components within the medical
device industry. Custom instruments and implants will also be discussed using
RP-generated anatomical models.
Application of direct metal fabrication to the medical industry
Review of applicable technology and materials
Considerations for testing and product development
Case studies comparing this new "digital" technology to existing "analog"
technology in terms of material characterization, cost, production time, etc.
Future steps needed and product categories within orthopaedics affected Medical
Modeling LLC is a medical rapid manufacturing service bureau. Mr.
Christensen has worked in the medical device industry since 1992 and participated
globally in thousands of patient cases where "tactile imaging" models
have been used for surgical planning, implant design, and surgical navigation. Mr.
Christensen has authored two book chapters and numerous articles on the use of
the technology within the medical field. He is a contributor to the Rapid Prototyping
and Tooling State of the Industry Report published annually by Wohlers Associates,
and his interests are in medical applications of RP&M, biomaterials research,
conjoined twins and strategies for surgical separation, image processing, and
prosthetic design. | | General
SessionManufacturing Assessing
the Cleanliness of Medical Devices Wednesday,
June 20th 11:00-11:55 AM Stephen
Spiegelberg, Ph.D., President, Cambridge
Polymer Group, Inc.
The
improvements in medical device design and surgical procedures in the past several
years have resulted in a higher standard of clinical success for medical devices.
As fewer complications arise from previous issues of material failure, product
design, or surgical technique, emphasis is now being placed on the cleanliness
of medical devices. Ideally, manufacturers would like to produce parts with no
contaminants. Practically, this goal is not achievable, and manufacturing costs
increase dramatically as manufacturers attempt to reduce the levels of contamination.
Two key questions that most quality assurance engineers are asking these days
are "how clean is clean enough?" and "how does one assess cleanliness?" Recent
product recalls relating to the device cleanliness have helped to spur activities
within ASTM. Working with medical device manufacturers, analytical laboratories,
NIST, the FDA, and medical device consultants, an ASTM task force has been working
for the past 3 years to address issues of cleanliness in biomedical components.
Work is being conducted to develop standards for assessing levels of cleanliness
in metallic, ceramic, composite, and plastic components. The task force is also
attempting to determine acceptable levels of cleanliness in the various biomedical
devices. Dr.
Stephen Spiegelberg is the president and co-founder of Cambridge Polymer Group,
Inc. He received his BS in Chemical Engineering from the University of Wisconsin-Madison,
and his Ph.D. in Chemical Engineering from the Massachusetts Institute of Technology,
where he studied toughening mechanisms in brittle plastics. He was a post-doctoral
fellow at Harvard University, where he worked with NASA engineers to design and
test an extensional rheometer for microgravity applications. He holds patents
in analytical instrumentation and materials for biomedical application. At Cambridge
Polymer Group, he directs a team of scientists performing contract research and
testing on polymeric materials for the biomedical community and other fields.
He chairs a task group in ASTM on the cleanliness of biomedical devices. |
| General
SessionManufacturing Laser
Marking and Engraving Using Integrated Through-the-Lens Vision Wednesday,
June 20th 3:30-4:25 PM Faycal
Benayad-Cherif, Ph.D., Virtek Laser Systems NA Medical
devices such as orthopedic components and screws are commonly serialized using
laser-marking technology. Generally, parts are marked in the latter stage of production,
where minor errors can turn into costly repairs or expensive waste. A
new approach relies on image processing technology to laser-mark medical components.
This concept differs from existing approaches as the laser automatically aligns
itself to the part instead of the time-consuming approach of an operator aligning
the part to the laser. The system uses a vision model that verifies the proper
device is in place and computes the part position and orientation. This
presentation will address the concept, its medical applications, and the products
ability to ameliorate common manufacturing concerns by: marking
only the correct part; achieving mark placement accuracy <0.001; reducing
expensive waste; achieving higher throughput, improved production yield, and lower
cost of operation. Dr.
Benayad-Cherif is product manager at Virtek Laser Systems NA. He has developed
the IMP (Intelligent Mark Positioning) system, a machine vision based system that
offers unique means of improving laser marking and engraving processes through
mark verification and alignment. Prior to joining Virtek Laser Systems NA, Dr.
Benayad-Cherif was Lead Engineer for 3D solutions at Genex Technologies. There,
he managed the development of a new product, the 3D FaceCam, a state of the art
3D imaging device commonly used in medical, engineering and sculpting applications.
In
2000, Dr. Benayad-Cherif was Electro-Optics Manager at Nortek Networks where he
developed vision based robotic instrumentation for handling, inspecting and testing
MEMS based tunable lasers. Prior to Nortel Networks, Dr. Faycal Benayad-Cherif
was Principal Software and Hardware manager at Intelligent Automation Inc. There,
he developed the 4Dimensional Imager, a high-speed 3D imaging used in dental,
aerospace and automotive applications. Dr.
Benayad-Cherif has received his PhD. in Engineering Design in the field of biomechanics,
a M.S. in Electrical Engineering (3D imaging) from Tufts University and a bachelor
in Physics from the university of Algiers. He is a member of the IEEE and SPIE
societies and the author of several publications on robotics and 3D imaging. Dr.
Benayad-Cherif is also the author of many US and international patents. |
| General
SessionManufacturing Non-Contact
Coating Measurement Thursday,
June 21st 11:00-11:55 AM Jeff
Pavelka, Development Manager, Sensory
Analytics, LLC
This session will describe a new suite of laboratory and in-line measurement systems
designed to provide real-time coating thickness and color results for orthopedic
devices including titanium implants, screws and pins. These systems provide results
totally independent of substrate thickness, weight or geometry; do not require
any correction factors; and provide NIST-traceable results for measurements performed
on abstract shapes, holes, curves, edges, and miniature components. The
technique incorporates nanometric precision and does not require direct contact
with the specimen, broadening the applicability of this system over other currently
available contact-based or destructive test and inspection methods. Jeff
Pavelka is the Director of Development of Sensory Analytics. With over ten years
of new product development experience with metrology technologies and systems
integration for high technology applications. his expertise has been responsible
for development of the SpecMetrix portable measurement and robotically integrated
systems and multiple software systems. Jeff
earned his MS degree in Technology from East Carolina University and a BS degree
in Manufacturing Technology from Texas A&M University. Jeff holds one issued
patent for metrology systems and is co-inventor on numerous active patent applications.
He has presented papers at various technical conferences and is recognized as
an emerging leader in novel coating measurement methodologies. |
General
SessionMaterials Titanium Wednesday,
June 20th 11:00-11:55 AM Henry
J. Rack, Sc.D., Professor Clemson University, School
of Materials Science and Engineering Titanium
alloys are finding ever increasing interest within the medical device industry.
Originally this interest focused on alloys that had been developed for other purposesfor
example, commercially pure titanium (Ti-6Al-4V) and Nitinol (TiNi). However, recent
synthesis of newer alloys specifically designed for medical device applicationfor
example TMZF and TiOsteum, has presented the biomedical community with both an
opportunity and a problem. The
opportunity involves the application of multi-materials for device design
and application, while the problem focuses on the general lack of interest
within the commercial titanium industry for producing relatively small quantities
of "boutique" alloys. This presentation will consider the opportunities
and will describe various paths that might be taken for providing the necessary
materials supply base. Dr.
Rack received his ScD from MIT in 1968. Since that time he has been employed at
the Lockeed-Georgia Company, Sandia National Laboratories, and ARCO Advanced Materials. Since
1985 he has been a Professor of Materials Science and Engineering at Clemson University.
He is a Fellow ASM, a past member of the National Materials Advisory Board, a
holder of the Humboldt Stiftung in Metal Physics, and is an Adjunct Professor
at the Technical University of Clausthal, Germany.
His research activities have focused on phase transformations and mechanical response
in light weight materials including Al, Mg and Ti alloys and their composites.
During the past 10 years his research has lead to the development of a low modulus
titanium alloy, a non-Ni containing shape memory alloy, TiC reinforced titanium
and most recently the utility of severe plastic deformation in achieving nano
and ultra-fine grained structures in titanium alloys intended for medical devices. | General
SessionMaterials PEEK
UpdateAdvances in Implantable Biomaterials Wednesday,
June 20th 1:30-2:25
PM Dr.
Stuart Green, Senior Project Manager Invibio
Ltd. UK Craig Valentine, Technical Manager Invibio Inc. Modern
imaging technologies, in combination with new biomaterials, now enable medical
practitioners to visualise internal healing as never before. This is most important
in spinal fusion, where often the surgeon wishes to observe that fusion has been
successful post operatively and over a period of weeks. Traditional metallic biomaterials
either obscure observation such as by blocking x-rays, or produce distorting image
artefacts as with MRI. Polyetheretherketone
(PEEK) polymer has been engineered to meet the needs in these and other implant
applications requiring non-metallic, non-resorbing materials. Biocompatbile and
lightweight, PEEK polymer is easily processed into medical artefacts by moulding
or machining. It is highly chemically resistant, stable, and is compatible with
all common methods of sterilisation. These factors, together with excellent mechanical
propertiesincluding low creep and high fatigue resistancehave contributed
to the success of this high quality, cGMP manufactured product. This
presentation will compare and contrast polymeric resorbable and non-resorbable
biomaterials, and metallic and ceramic biomaterials, in the context of PEEK and
PEEK-based composites and compounds. Dr.
Stuart Green is a Chartered Engineer and a Fellow of the Institute of Materials
in the UK. He graduated from the University of Liverpool in 1984 with a degree
in Chemistry with Materials Science and completed his PhD on short-fibre reinforced
polymer composite materials in 1988. He later joined Victrex Manufacturing Ltd
in 1999 after a varied career as an aerospace materials engineer and polymer scientist
involved with advanced materials development. Invibio
was formed as a wholly owned subsidiary of Victrex Plc in 2000 and at that time
Dr Green became the Technical Manager with responsibilities for the development
and safety testing of biomedical materials based on PEEK-OPTIMA including composites,
compounds and stock shapes. Dr Green also provided technical and regulatory support
to Invibio customers worldwide and has aided customers with their submissions
to the United States Food and Drug Administration and European notified bodies. Recently
Dr Green became Senior Project Manager for Invibio with responsibilities for technical
support to the Americas and Asia Pacific. *************************************** Craig
Valentine joined Scapa Porritt, an industrial textiles company, as development
chemist following graduation from the University of Wales at Cardiff in 1991 with
an honours degree in Polymer Chemistry and Technology. After
completing a year of post graduate study in Technical Textiles, he transferred
to Syn Strand, Scapa's monofilament division based in South Carolina, initially
as Technical Service Manager and then as the Research Scientist responsible for
formulation development. He is the co-inventor of eight patents. After
twelve years in the US, Craig decided to return to his native England, joining
Invibio as Technical Manager in January of this year. Craig
is a member of the American Chemical Society and the Society of Plastics Engineers. | General
SessionMaterials Steel
UpdateTrends and Innovations for Orthopaedic
Applications Wednesday,
June 20th 3:30-4:25
PM Anthony
Guitterez, Market Manager, Medical Products Carpenter Technology Corporation This
presentation will summarize current trends and innovations relative to stainless
steels and cobalt-based alloys used in the orthopaedic industry. Topics include:
raw material supply and demand challenges (nickel & cobalt) orthopaedic
application trends material innovations (evolutionary vs. revolutionary)
suppliers vs. business partners Anthony
Guitterez is the Market Manager for Medical Products at Carpenter Technology Corporation.
With more than ten years' experience in the specialty metals industry, his responsibilities
include global management and support of Carpenter's specialty metals for the
medical industry. During his career he has served in various business development
and technical service roles. Anthony
holds a B.S. in Metallurgy from the Colorado School of Mines and an MBA from Boston
University. He is an active member of ASM International. | General
SessionR&D Smart
ImplantsIn Pursuit of Eradicating Joint Replacement Infections Wednesday,
June 20th 11:00-11:55 AM Javad
Parvizi, M.D. Orthopaedic Surgeon, The
Rothman Institute
Biological modifications of conventional devices to counteract
current implant-associated problems are underway. Self-protective 'smart' implants
are examples of such accomplishments. The modification of the implant surface
with a permanent covalent bond and tethering of antibiotics or other biofactors,
if proven to be effective, is likely to transform the practice of orthopedic surgery
and other medical specialties. The
current strong interest in translational products has brought experts from both
the basic sciences and clinical practice to exploit the advances in biotechnology
in hope of further improving the practice of medicine. Periprosthetic infection
is one of the challenging and dreaded complications associated with joint arthroplasty. This
presentation will describe the in vivo performance of an innovative implant in
an animal model. The implant has been engineered to be bactericidal by covalently
binding vancomycin to the alloy surface. In comparison with unmodified titanium
surfaces, the antibiotic-derivatized surface minimized clinical signs of infection,
reduced bacterial proliferation, and prevented bone destruction. Preliminary findings
are encouraging and hold great promise for the management of periprosthetic infection. Javad
Parvizi, M.D. is a board certified academic orthopedic surgeon currently an Associate
Professor at Thomas Jefferson University, Philadelphia. His clinical area of interest
includes pelvic, hip, and knee reconstruction. He is the Director of the Clinical
research at the Rothman Institute and actively involved in conducting clinical
trials and outcome studies on joint replacement patients. In addition he is actively
involved in basic science research in tissue engineering and has received numerous
grants from the National Institute of Health, Department of Defense, and other
funding bodies for his work on development of self-protective smart orthopedic
implants. He serves in numerous committees at institutional and national levels,
and is a member of various editorial boards for orthopedic journals. He has received
wide recognition for his clinical and basics science research. He is the author
of numerous papers, book chapters, and books. |
| General
SessionR&D Smart
Implants"Systems on Chip" Products Through Integration
of Microelectronics and Micromachining Wednesday,
June 20th 1:30-2:55 PM The
introduction of Micro Electro Mechanical Systems (MEMS) opens a new world of implantable
and non-implantable medical devices through the use of sensors, actuators, and
"smart systems." Wireless communication between small MEMS devices and
an external power system is expected to dramatically change the way clinicians
and surgeons interact with the body and musculoskeletal environment, including
the completion of activities that were previously thought impossible. The
presenters will discuss MEMS technology for medicine, its application to spine
and general orthopedics, and the formation of a new company called OrthoMEMS.
Edward
Benzel, M.D., Chairman Cleveland
Clinic Spine Institute Edward
C. Benzel, MD, is Chairman of the Cleveland Clinic Spine Institute, the Director
of the Neurological Surgery Residency Program, Co-Director of the Spine Surgery
Fellowship Program, at the Cleveland Clinic. Dr.
Benzel's major clinical interests embrace many aspects of neurosurgery, but are
focused on spinal disorders including cervical spondylosis, syringomyelia and
Chiari malformation, complex spine instrumentation, and spine tumors. Clinical
research has encompassed such issues as hydrocephalus, neonatal hemorrhage, cerebrovascular
disorders, cranial trauma, critical care, brain death, microelectromechanical
systems (MEMS), and of course, spinal disorders. He
has been actively involved in the Congress of Neurological Surgeons, American
Association of Neurological Surgery, North American Spine Society, and Cervical
Spine Research Society. In addition to serving on numerous committees, and in
different positions on the Board of Directors of the various societies, Dr. Benzel
is Chairman of the World Spine Society (WSS), a division of the North American
Spine Society, whose mission is to "improve spine health worldwide." Dr.
Benzel rigorously reviews clinical and research content for numerous professional
neurosurgical and spine publications. He was Co-Chairman of the Editorial Review
Board of the Journal of Neurosurgery (2003-2004), and is currently Chairman of
the Review Board for the Journal of Neurosurgery: Spine. He has served as a reviewer
for Neurosurgery, Spine, and The Spine Journal, and is an ad hoc reviewer for
a variety of additional journals. He
has authored multiple textbooks (6), and over 178 book chapters. His seminal texts,
Biomechanics of Spine Stabilization (1st & 2nd Editions) and Spine Surgery:
Techniques, Complications, Avoidance and Management are conceivably the highlights
of his publication endeavors. Dr.
Benzel holds several patents and has participated in many medical advances. He
is perhaps best known as an educator; he has directed the Neurosurgery Residency
Training Programs, and the Spine Fellowship Programs at both the University of
New Mexico and at the Cleveland Clinic. His innovation in Neurosurgery Resident
Education has won accolades and numerous awards.
Shuvo
Roy, Ph.D., Co-Director BioMEMS Laboratory, Lerner
Research Institute, Cleveland Clinic
Dr.
Shuvo Roy received a B.S. degree, magna cum laude, with general honors for triple
majors in physics, mathematics (special honors), and computer science from Mount
Union College, Alliance, Ohio, in 1992. He received a M.S. degree in electrical
engineering and applied physics and a Ph.D. degree in electrical engineering and
computer science from Case Western Reserve University in 1995 and 2001, respectively.
Dr. Roy was recruited to the Cleveland Clinic in late 1998 to develop MEMS technology
for biomedical applications. The resulting BioMEMS Laboratory has developed a
focus on MEMS in vivo for high impact applications in biomedical imaging, tissue
engineering, surgical instruments, implantable sensors, and portable diagnostics.
New intellectual property has resulted in the formation of startup companies resulting
from clinical collaborations. Media coverage of the BioMEMS Laboratory work includes
reports in the New York Times, PBS Newshour with Jim Lehrer, NBC Wall Street Journal
Report, Science, and Small Times. Dr.
Roy is on the editorial board of peer-reviewed journals: Biomedical Microdevices
and Sensors and Materials. In 2004, he established The Cleveland Clinic NanoMedicine
Summit, which brought together over 300 scientists, engineers, and clinicians
to focus on nanotechology solutions for unmet medical needs. This meeting evolved
into the successful Materials, Medicine, and Nanotechnology Summit in 2006. He
has more than 80 technical publications, has coauthored 2 book chapters, been
granted 11 U.S. patents, and given more than 35 invited presentations. He is the
recipient of a Top 40 under 40 award by Crains Cleveland Business in 1999
and the Clinical Translation Award at the 2nd Annual BioMEMS and Biomedical Nanotechnology
World 2001 meeting. In 2003, Dr. Roy was selected as a recipient of the TR100,
which features the worlds 100 Top Young Innovators as selected by Technology
Review, the Massachusetts Institute of Technologys Magazine of Innovation.
In 2004, he was presented with a NASA Group Achievement Award for his work on
harsh environment MEMS. In 2005, Dr. Roy was named as a Who's Who in Biotechnology
by Crain's Cleveland Business and selected as a Cleveland Clinic Innovator.
Doug
Lee, President & CEO OrthoMEMS Douglas
Lee has been President and CEO of OrthoMEMS, a wireless medical device company
spun-out and incubated at the Cleveland Clinic, since its inception in 2004. Mr.
Lee was also Chairman, President and CEO of The Dr. Spock Company, a venture-backed
company in childrens health from 2000 to 2003. Prior
to that, Mr. Lee was Managing Director of Premier Medical Partner Fund LP, a healthcare
venture capital fund from 1997 to 2002. Before Premier, he was a Vice President
in the new ventures and corporate business development group at Guidant Corporation,
a Fortune 500 medical device company divested from Eli Lilly, from 1995 to 1997. Earlier
in his career, he was an investment banker. He has served as a board member or
observer of several venture-backed and start-up companies including Atrionix (acquired
by J&J), Durect Corporation (NASDAQ: DRRX), and Endotex (acquired by Boston
Scientific). Mr. Lee earned a B.S. in business administration from the University
of California at Berkeley in 1987 and an MBA from the University of Chicago in
1991. | General
SessionR&D Innovation
in Product Design Wednesday,
June 20th 3:30-4:25 PM Andrew
Kusiak, Ph.D., Professor, University of Iowa Department
of Mechanical and Industrial Engineering Innovation
is a key strategy for competitiveness in the global market. The practice of innovation
is fragmented and centered on specific cases and this presentation will contribute
to better understanding the process of innovation considered from a requirements
perspective. This
approach extends the practice of integration of users and stakeholders into product
and service development activities. The fact that the requirements are elicited
from multiple sources and analyzed with the right tools is likely to lead to business
success. Methodologies and tools supporting innovation are discussed: for example,
data mining, process modeling, dependency analysis, and social networks. Process
modeling is a backbone for defining the "best innovation practices".
Many of the classical analysis tools when combined with data and text mining tools
offer a viable innovation toolkit. The material introduced in the presentation
is directly applicable to medical equipment design and manufacturing. The discussed
ideas are illustrated with case studies. Dr.
Andrew Kusiak is a Professor in the Department of Mechanical and Industrial Engineering
at the University of Iowa in Iowa City, Iowa. He is interested in computational
intelligence, data mining, innovation, automation, manufacturing, product development,
pharma industry, and healthcare. Dr.
Kusiak has published numerous books and technical papers in journals sponsored
by professional societies, such as AAAI, ASME, IEEE, IIE, ESOR, IFIP, IFAC, INFORMS,
ISPE, and SME. He speaks frequently at international meetings, conducts professional
seminars, and consults for industrial corporations. Dr. Kusiak serves on editorial
boards of over thirty journals, edits book series, and is the Editor-in-Chief
of the Journal of Intelligent Manufacturing. | General
SessionR&D Using
Analysis to Design Better Orthopaedic Products Thursday,
June 21st 9:00-9:55 AM Vince
Adams, Product Manager/Analysis SolidWorks
Corporation Stringent
regulatory controls, the use of expensive materials and the need for performance-to-weight
ratio improvement makes the use of design analysis technologies such as finite
element analysis (FEA) increasingly more important in today’s orthopaedic design
industry. Participants in this session will learn about the state of the art in
design analysis tools and techniques. The relevance of common design analysis
practices will be discussed in the context of orthopaedic products and, where
possible, will be illustrated with case studies and examples. This session will
provide a solid introduction to the fundamentals of this important technology
for building better products faster, as well as offer participants an opportunity
to ask questions related to their particular needs to an industry expert. Vince
Adams has enjoyed multiple successes as a Product Design Engineer and Project
Manager, accumulating several US & international patents. He learned the power
of finite element analysis (FEA) as a design tool early in his career and has
helped shorten the learning curve for many designers based on his experiences. Vince
is co-Author of "Building Better Products with Finite Element Analysis"
from OnWord Press and other books on using & managing analysis in the desing
process, has authored numerous articles on FEA, and has been an invited speaker
at conferences on FEA and product design around the world. As a Product Manager
on the SolidWorks analysis products team, Vince is committed to helping design
engineers worldwide achieve greater success with simulated product validation. |
General
SessionR&D Can
You Break This for Me? Non-Standard Mechanical Testing of Orthopaedic Devices Thursday,
June 21st 9:00-9:55 AM David
Spenciner, P.E., Sc.M., Test
Facility Manager RIH
Orthopaedic Foundation Test Facility Drawing
on his experience from over 1,000 product testing studies, Dave will discuss topics
including:
Determining the correct test methodology
for a study based upon your goals.
Choosing an appropriate testing model:
mechanical vs. animal vs. human cadaver
Determining requirements for a product
that isn't yet covered by ASTM or ISO
Testing to draft standards-hitting that
moving target
Picking the best test lab to get your study
done David
Spenciner, P.E., Sc.M. is the laboratory manager for the RIH Orthopaedic Foundation.
He has over 15 years of product testing experience. In the past seven years, he
has built a successful medical device testing laboratory with nearly 100 US and
international clients. Additionally, he authored or co-authored 17 technical publications
and 38 poster and podium presentations. He is active in multiple professional
and technical societies and currently co-chairs the ASTM International subcommittee
for spinal devices. David
is a registered professional engineer in the Commonwealth of Massachusetts. He
has an undergraduate degree in Material Engineering from Rensselaer Polytechnic
Institute and a Masters Degree in Bioengineering from Brown University. |
General
SessionR&D Directing
Corporate Innovation: The Next Five Years Thursday,
June 21st 9:00-9:55 AM Bradford
L. Goldense, NPDP, CMfgE, CPIM, CCP,
President Goldense Group, Inc. While
industry's insatiable demand for "innovation" hit the public press in late 2004,
the beginning of the market cycle for "innovation enablers" began in the late
1990s. As demand rose, suppliers of innovation enablers and solutions emerged.
Corporations have also begun to identify where they need to innovate. The beginning
of a "management science of innovation" is on the horizon, and the tools and software
to back it up are not far behind.
Strategically, a benchmark study of five best practice companies exposed seven
techniques commonly used to establish a culture of innovation. Research by The
Economist Group indicates there may be up to a dozen strategic techniques. Tactically,
some product development processes and methods are more innovative than others.
Research showing how design tools and techniques such as VOC and FMEA do or do
not contribute to innovation and/or invention may cause some to rethink their
current emphasis. A
number of new tools and techniques are emerging that foretell the future. Outsourcing,
Offshoring, and other arms-length approaches are available. Alliances, Partnerships,
Consortiums, and other relationship approaches are avenues for the right parties.
An open marketplace for trading, selling, and licensing patents and other intellectual
property is starting to form. Emergent innovation techniques that can be used
internally or across any business relationships are growing rapidly. Not structural
approaches to innovation, these tools and techniques spur creative thought and
sometimes can expand domain knowledge such as TRIZ. Sixty or more current tools
exist in this early market.
Language and semantic processing are about to go multilingual which will make
for a global reach for those with the right tools. Searching prior art, seeing
what and who is referenced, and seeing what is registered or pending will be essential
to driving and managing innovation and creative thought. Just beyond the five-year
horizon will be an explosion in the importance of intellectual property, as the
ability to manage it globally becomes enabled. IP is on track to become the majority
of a corporation's value in about two decades. Corporations that learn to innovate,
and to systematically turn innovation into invention, will enjoy a competitive
advantage. The next five years is a window of opportunity to be a leader in this
emerging science of innovation management. Brad
Goldense is Founder and CEO of Goldense Group, Inc. [GGI], a twenty-year old Needham,
Massachusetts consulting and education firm concentrating in advanced business
and technology management practices for line management functions. Mr. Goldense
has consulted to over 200 of the Fortune 1000 and has worked on productivity improvement
and automation projects in over 500 manufacturing locations. He has worked in
North America, South America, Europe, Asia, and the Middle East. Abbott Laboratories,
Bayer, S.C. Johnson, Ford, General Motors, John Deere, Philips, United Technologies,
Carrier, Molex, Monsanto, Bose, and Shure are among GGI's clients. Mr.
Goldense is a member of the faculty at the Gordon Institute of Tufts University
in Medford, MA. He holds a BS in Civil Engineering from Brown University and an
MBA in Cost Accounting and Operations from Cornell University. Brad is a certified
New Product Development Professional [NPDP] by the Product Development and Management
Association, a Certified Manufacturing Engineer [CMfgE] by the SME, a Certified
Computer Professional [CCP] by the ICCP, and is Certified in Production and Inventory
Management [CPIM] by the APICS. He is Worldwide President of Society of Concurrent
Product Development [SCPD]. He is a member of Cornell University's Technology
Transfer Committee and recently served a three-year term on Cornell's Advisory
Council. Brad is a past member of the Board of Directors of the American Society
for Engineering Management [ASEM]. Mr.
Goldense has been an invited guest on Alexander Haig's World Business Review and
has appeared on Public Television, PBS The Business & Technology Network,
and CNBC. Brad has authored or been quoted in over 150 articles on competitive
product development and manufacturing with known industry publications such as
CFO, Design News, Machine Design, Purchasing. He is an internationally recognized
expert in rapid product development practices, and in R&D metrics. Prior
to founding GGI in 1986, Mr. Goldense held positions at Computer Sciences Corporation's
Index Group, Price Waterhouse, Lester B. Knight & Associates, and Texas Instruments. |
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General
SessionSupply Chain Lean
Supply Chain Win/Win Culture Change Optimizing OEM-Supplier Cash Flow Wednesday,
June 20th 1:30-2:25 PM Andy
Novotny, Managing Partner InterPro Group,
LLC
Speed = Supply Chain Competitiveness. Learn how to speed up the flow of information,
materials, and cash between operations and businesses in the supply chain. Enable
stakeholders in your supply chain to see information in a unified manner and collaborate
in the decision making process and make this information globally accessible while
lowering costs. OEMS
will learn how to:
Improve
material availability, productivity of procurement and AP management, cash flow,
vendor's customer service cost, and vendor commitments; and to reduce
vendor lead-times, AP and vendor AR, reduce vendor inventory and risk of obsolescence. Suppliers
will learn how to: increase
revenues, improve
customer service, productivity of sales/customer service and AR management, AR
and cash flow; and to
reduce lead time, OEM inventory and purchasing cost, risk of obsolescence. Manufacturing
and/or distribution operations will learn how to: improve
material availability, inventory turns and productivity; reduce
inventory space, work in process, and setup-time; and increase
production throughput, planning and productivity, and reduce production space. Andy
Novotny is Founder and Principal of InterPro Consulting. Mr. Novotny has over
two decades of experience, both as a practitioner and consultant. His core competencies
include industrial product development and manufacturing. In addition, he has
extensive knowledge about Business Process Changes, IT Systems, Team Building,
Management Vitalization, and Strategies for Improved Market Position. Born in
Austria, he speaks fluent English and German. He has lived in the United States
since 1993 and he is American citizen. His background includes Industrial Manufacturing
and Electronics Engineering, a total of 6 years secondary education at a European
technical institute. Mr.
Novotny's assignments included strategic, tactical and implementation responsibilities
on management, interim management, and consulting levels. He has established new
plant operations, integrated plants after mergers and acquisitions, and improved
operational performance through product deployment planning, plant layouts, vitalizing
of organizational hierarchies, developing lean information flow, implementing
information systems, and integrating suppliers. In 2000, Mr. Novotny has started
to help companies to identify opportunities, develop strategies, and implement
programs to collaborate with suppliers and customers by aligning lean enterprise
principles and information systems including Internet technology. In todays
globally competitive markets, the Lean Supply Chain Methods developed by Mr. Novotny
yield significant advantages and results for manufacturing and distribution businesses. Mr.
Novotny has had practitioner product development and operations management experience
in both Europe and North America. He established a new US plant producing industrial
equipment, owned by a European company. This assignment included design and execution
of plant layout, establishing engineering and manufacturing resources, material
sourcing, business process development, and information systems selection and
implementation including financials. The result was a 450% increase in shipments
over a three-year period while significantly improving profit margins. In
Europe, his role was to help propel a new manufacturer of robots and automation
systems into MARKET LEADER status, a goal achieved in 5 years. As head of Manufacturing
& Materials, he led 120 employees and successfully managed to manufacture over
5000 robots and automation systems. Prior
to his management career, Mr. Novotny has had extensive experience working with
industrial organizations in many western and eastern European countries and the
middle-east. Through his travel experiences in the far-east he is also familiar
with the cultural differences in this region. Mr.
Novotny is active in a variety of industry associations and he serves on the Board
of Directors of the Association for Manufacturing Excellence (AME) and the Turnaround
Management Association (TMA). Mr. Novotny can be reached at 860-229-9445, or via
e-mail at andyn@interproconsult.com. |
| General
SessionSupply Chain Outsourced
Processes and Regulatory Compliance How it Works, Where it Fails Wednesday,
June 20th 3:30-4:25 PM Marc-Henri
Winter,
President G-MED
North America, Inc Although
it is common in the medical device industryand especially in the orthopaedic
sectorto appeal to subcontractors for the design and full or partial realization
of a product, experience shows that in some cases this externalization may be
at the origin of issues. In the most critical case, it will impact the safety
of the product; in other cases, the consequences concern the inspection or regulatory
audit results. Based
on ISO 13485 standard and the US QSR, this session will clarify the requirements
applicable to medical device manufacturers when they outsource critical activities
and will focus on the selection of vendors and the control of outsourced processes. Covered
topics include selection
criteria;
Quality Management System and certification; monitoring
of outsourced processes; validation
of processes; change
control; vendor-customer
communication; contracts/agreements. Actual
cases experienced by LNE/G-MED in the orthopaedic industry will be used to illustrate
and will review situations where the lack of control of outsourced activities
had direct consequences for the legal manufacturer. Marc-Henri
Winter is currently the G-MED North America, Inc. President/Executive Manager.
For over seven years, he has been working for LNE/G-MED, initially as a project
manager and then as the G-MED regional office manager. He is a senior lead auditor
of quality management systems with reference to the European CE marking and the
Canadian regulations, as well as the ISO 9001 and ISO 13485 standards. Mr. Winter
is also in the process of qualifying as an FDA third party accredited inspector.
As a technical reviewer, his expertise covers non active implantable devices and
surgical instruments, with a specific focus on the
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